Wide Application Range: Suitable for high-sulfur coal, difficult-to-wash, and extremely difficult-to-wash coal.
Ideal for Plant Retrofits: Perfect for reprocessing jig products (coarse clean coal or middlings) to improve overall plant efficiency.
Increased Recovery Rate: Proven to boost clean coal recovery by 3% to 5% when used in jig tailings reprocessing.
High Processing Capacity: Handles large volumes with consistent separation efficiency.
Low Separation Limit: Achieves excellent separation at fine particle sizes.
High Automation Compatibility: Easily integrated into modern automated control systems for consistent performance.
Robust Construction: Wear-resistant liners ensure long service life even in abrasive coal slurries.
Inquiry
|
Product Overview
Our Two-Product Heavy Medium Hydrocyclone is a state-of-the-art coal beneficiation solution designed for high-efficiency separation of high-sulfur coal, difficult-to-wash coal, and ultrafine coal particles. Engineered for both greenfield projects and existing plant retrofits, this cyclone delivers superior separation performance with low maintenance requirements.
Whether you are upgrading your jig plant or building a new dense medium separation (DMS) circuit, our hydrocyclone ensures maximum clean coal recovery and consistent product quality.
-
Technical Specifications
| Parameter | Details |
|---|---|
| Product Type | Two-Product Heavy Medium Hydrocyclone |
| Application | Coal beneficiation, dense medium separation |
| Feed Material | High-sulfur coal, difficult-to-wash coal, jig products |
| Diameter Options | Customizable (e.g., 500mm, 600mm, 800mm) |
| Separation Efficiency | ≥ 95% |
| Capacity | Customizable based on model and application |
| Lower Separation Limit | Down to 0.25mm or finer |
| Liner Material | Wear-resistant ceramic / alumina / polyurethane |
| Automation | Compatible with DCS / PLC systems |
Applications
-
Coal Washing Plants: Primary dense medium separation for run-of-mine coal.
-
Jig Plant Upgrades: Reprocessing jig middlings and coarse clean coal to increase yield.
-
High-Sulfur Coal Beneficiation: Efficient removal of pyritic sulfur and ash.
-
Mineral Processing: Can be adapted for other dense medium separation applications in the mining industry.
Working Principle
The Two-Product Heavy Medium Hydrocyclone uses centrifugal force to separate coal from gangue based on density differences. A suspension of magnetite (or other heavy medium) is mixed with raw coal and fed tangentially into the cyclone. Denser particles (reject) move toward the wall and exit through the underflow, while lighter particles (clean coal) move toward the core and exit through the overflow.
Why Choose Our Hydrocyclone?
-
Proven Performance: Field-tested in coal mines and washing plants worldwide.
-
Custom Engineering: Tailored to your specific feed characteristics and plant layout.
-
Comprehensive Support: From installation guidance to after-sales technical support.
-
Cost-Effective Solution: Maximize recovery with minimal operational cost.
Q: Can this cyclone handle difficult-to-wash coal?
A: Yes, it is specifically designed for high-sulfur and difficult-to-wash coal with excellent separation efficiency.
Q: What is the expected recovery increase in a jig plant retrofit?
A: Our customers typically see a 3% to 5% increase in clean coal recovery.
Q: What materials are used for wear protection?
A: We offer ceramic, alumina, and polyurethane liners depending on your application requirements.
